When Micrometers Matter: 3D Laser Profile Sensors for Electronics and Semiconductors
Height, Planarity and Geometry Inspection of Fine Structures Directly in the Manufacturing Process
“The electronics and semiconductor industry is characterized by ongoing miniaturization, increasing component density and ever faster throughput. At the same time, the demand for seamless quality control from inspection and metrology across the entire production process is growing, from PCB manufacturing through placement and bonding processes to final inspection of complex assemblies and electronics packaging. Conventional inspection measurement methods quickly reach their physical and process related limits.
3D laser profile sensors enable highly precise, contactless inline measurement with which height profiles, geometries and positional data of even the finest structures can be captured reliably. Sensor solutions from AT Sensors are designed specifically for the requirements of highly dynamic electronics and semiconductor systems and deliver stable measurement results independent of material properties, reflectivity behavior or ambient light.
Typical applications include height and planarity inspection of printed circuit boards, inspection of solder joints, bonds and contact surfaces, geometry inspection of wafers, chips and substrates, and position and alignment control in placement and assembly processes. High profile rates and precise height resolution allow fast cycling lines to be monitored without interrupting the process.
The result is reproducible, operator independent quality control with robust measurement data in real time. Scrap and rework are reduced, processes are optimized and quality requirements are met reliably, a key prerequisite for the economical industrial scale manufacture of electronic and semiconductor based products.”
3D Image Processing
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Battery Inspection
In the automotive industry, precision is of the utmost importance, especially when it comes to the inspection of EV batteries. The CS 1280 is a crucial step towards error-free production and ensures the highest quality through its outstanding specifications. If you are looking for the best instrument for battery inspection, you should consider the CS 1280. -
BGA Inspection
For manufacturers in the electronics industry requiring reliable and accurate BGA (Ball Grid Array) inspection, the CS 3070 not only provides the required precision but also speed and efficiency. With this sensor, quality assurance is taken to a new level. -
PCB Inspection
The CS 3070 takes PCB inspection to the next level. It combines speed with precision and ensures that printed circuit boards (PCBs) meet the highest quality standards. Manufacturers looking for an advanced solution for their inspection processes will find an indispensable partner in the CS 3070. -
OLED Inspection
For electronics manufacturers producing or utilizing OLED displays, the CS 4090 is an indispensable tool. Its advanced features and high accuracy ensure that every display meets the expected quality and delights consumers. With the CS 4090, manufacturers are well-equipped to meet the ever-growing demands for OLED quality. -
Smartphone Inspection
In the world of smartphones, where every detail matters, the CS 4090 offers the precision and speed required to meet the highest quality standards. For manufacturers looking to compete in a fiercely competitive market, this profile sensor is an essential companion. -
Pin Inspection
The revolutionary connector application from aku.automation and AT Sensors, which inspects over 1.7 million pins every day with unprecedented precision, is setting a new benchmark in the electronics industry. At the heart of this revolutionary solution is AT Sensors’ XCS 3D sensor, a true game changer that is transforming the inspection of electronic connectors for all automotive manufacturers. This collaboration between aku.automation and AT therefore offers a pioneering technology that not only ensures maximum reliability in quality assurance, but also redefines the standards for the entire industry.