Pin Inspection
Testing of Over 1.7 Million Pins per Day
To meet the growing demand for high-precision electronic connectors in the automotive industry, aku.automation and AT Sensors have developed a groundbreaking 3D inspection solution. At the heart of this innovation is AT’s XCS 3D sensor, which enables unprecedented precision by using a dual-head function to scan pins from two sides, eliminating occlusions. This collaboration ensures flawless quality control for over 1.7 million pins per day, setting new industry standards.
Challenge
The biggest challenge in developing this application was ensuring flawless inspection of electronic connector pins at high speed and maximum precision, as even the smallest defect can lead to system failures in vehicles. Shadowing (occlusion) posed a major issue, making it necessary to scan pins from multiple angles while maintaining consistent accuracy across millions of inspections per day. The solution required a high-performance 3D sensor capable of capturing the tiniest surface details with unparalleled reliability.
Solution
To overcome the challenge of precisely inspecting electronic connector pins at high speed, aku.automation and AT Sensors developed a 3D scanning solution using the XCS sensor with dual-head technology. This sensor scans the pins from two sides, eliminating occlusions and ensuring consistent precision even in high-speed production. The advanced laser technology and optimized field of view allow for detailed surface inspection, setting a new standard in quality control.
Dual Head Sensor
Precision
